NEW· XL-DCS turnkey distributed controls →

Capture What
Others Miss

Edge AI turns purpose-built sampling into better data
less bandwidth, less storage, higher resolution.

Purpose-built sensing · 3-Axis · Real-Time DSP · Edge AI
As of {{build_date}} · invitation only
Real-Time DSP Technology

Predictive Condition Monitoring

Advanced signal processing captures machine health indicators in real-time. From time-domain vibration to frequency-domain intelligence.

AR Fault Detection

Augmented reality overlay pinpoints mechanical faults in real-time

FFT Spectrum Analysis

Frequency domain analysis reveals vibration signatures and patterns

Robotic Arm Monitoring

AR overlays visualize vibration data on robotic manufacturing equipment

Live Signal Processing Simulation

Watch real-time DSP analysis in action (updates every 100ms)

Time Domain
3-Axis
X (50 Hz)
Y (1.5 kHz)
Z (4 kHz)
Frequency Domain (FFT)
256-Point
Structural vibrations
Motor imbalance
Bearing defects
High-speed components

ARM CMSIS-DSP processes 26,670 samples per second with zero CPU overhead

High-pass filtering • RMS calculation • Peak detection • Dominant frequency identification • Frequency band power analysis

Engineering Excellence

Built for Performance

Every component engineered for reliability, speed, and precision.

Lightning Fast

Oversampled-at-the-source, beyond-audio bandwidth

Catch transient events others miss. See vibrations that disappear in the blink of an eye.

Real-Time DSP

On-chip FFT, filtering, and RMS calculation

Industrial-grade ARM CMSIS-DSP processes signals at the source. No cloud delays.

Zero CPU Load

DMA-driven data collection

Your processor stays free for analysis. Hardware handles the heavy lifting automatically.

Multi-Mode Operation

Normal, Average, or Displacement modes

Adapt to any application. One platform, infinite possibilities.

Order Tracking

Encoder-synchronized analysis for rotating machinery

Track vibration orders relative to shaft speed, not fixed frequencies. Identifies faults that move with RPM changes—ideal for variable-speed equipment.

Fully Documented

Comprehensive documentation and support

Complete firmware documentation. Professional-grade architecture designed for extensibility.

Industrial-strength monitoring meets embedded efficiency

Signal Processing Pipeline

From Sensor to Insight

Data flows through a precision-engineered pipeline. From raw acceleration to actionable intelligence in microseconds.

1

IIS3DWB Sensor

Ultrasonic ODR

2

512-Sample FIFO

Hardware Buffering

3

DMA Transfer

Zero CPU

4

High-Pass Filter

10 Hz Butterworth

5

256-Point FFT

Real-Time Spectrum

6

Analysis

RMS • Peaks • Bands

Frequency Analysis

See the Unseen Frequencies

256-point Real FFT transforms time-domain vibrations into frequency-domain intelligence.
104 Hz resolution per bin.

Real-Time FFT Spectrum
0 - 13.3 kHz
Low
0-1 kHz
Structural vibrations
Mid-Low
1-2 kHz
Motor imbalance
Mid-High
2-5 kHz
Bearing defects
High
5-13 kHz
High-speed components

Real-time FFT transforms raw acceleration into actionable frequency data

Identify bearing defects, motor imbalances, and structural issues before they become failures.

~/xlsensor ❯ what about developers?
// For developers, tool teams, BYOS builders

Building on top of this?

Platform docs, SDKs, open-source integrations, BYOS patterns, CI/CD, and the rest of the stack live on the developer side.

$ visit kraftware.dev 
BYOSMCPnpmOpen source
Oversampled sensors · Turnkey controls

Fast Sensors. Turnkey Controls.
One Platform.

Edge-AI inference at the source. XL-DCS distributed control system. Standards-incorporating, invitation-only.

ISA-88 · ISA-95 · IEC 61131 · OPC UA · Edge AI
XL-DCS Edge-to-Cloud preview
XL-DCS

Standards-incorporating turnkey controls for the xlsensor product line.

Distributed state machines, web HMI, invitation-only early access.

See how it works
Applications

One Platform, Infinite Possibilities

From factory floors to research labs, XLSensor adapts to your needs.

Predictive Maintenance

Detect bearing wear, motor imbalance, and component fatigue before catastrophic failure.

Cut unplanned downtime
Extend component life
Schedule maintenance proactively

Structural Health Monitoring

Monitor bridges, buildings, and infrastructure for abnormal vibrations and stress patterns.

24/7 real-time monitoring
Early crack detection
Seismic response analysis

Motor & Bearing Analysis

Identify imbalances, misalignment, and lubrication issues in rotating machinery.

Frequency signature analysis
Harmonic detection
Phase imbalance tracking

Impact Detection

Capture high-frequency shock events and transient impacts missed by slower sensors.

Beyond-audio capture rate
Transient event logging
Impulse characterization

Research & Development

Professional platform for academic research, prototyping, and custom applications.

Documented architecture
Extensible firmware
Technical support

← Scroll to explore more applications →

Operations · Executive Brief
BUSINESS IMPACT

Know what changed — before anyone has to ask.

ROI, downtime avoided, cascading-failure containment — the boardroom case for edge-to-cloud event analytics.

Audience
Ops VP · Plant Mgr · CFO
eventdetect →
Technical Specifications

Industrial-Grade Components

Built on proven hardware. Designed for reliability.

Sensor

Model
ST IIS3DWB
Type
3-Axis MEMS Accelerometer
Sample Rate
Purpose-built, oversampled
Range
Configurable multi-range
Bandwidth
Beyond-audio wideband

Processing

MCU
STM32F767ZI Cortex-M7
Clock
High-performance real-time class
Memory
Ample on-chip RAM and Flash
DSP
ARM CMSIS-DSP Library

Interface

SPI Clock
High-speed
DMA
Hardware-Accelerated
FIFO
Deep on-sensor buffer
Debug
USART serial console

DSP Features

FFT
Real-FFT spectral analysis
Resolution
Fine-grained frequency bins
Filtering
Butterworth High-Pass
Analysis
RMS, Peak, Frequency Bands
Modes
Normal, Average, Displacement

Every component selected for performance, tested for reliability

From real-time Cortex-M7 processing to an oversampled MEMS sensor, precision engineering at every layer.

Platform in the wild

Our open-source weather widget — a public production surface.

The same platform powers industrial floors. See the code, embed it, track weather-sensor data via open APIs.

Open weather.kraftware.dev →

Ready to capture what
others miss?

Request an invite — or email invite@xlsensor.com directly.

Skip the form with one click.

We only contact you about XL and what you asked about. No sales lists.

As of {{build_date}} · invitation only